Crawler for Child with G-tube F12

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Contents

Abstract

Project goal is to design and assemble a crawler assist for a 12 month old with special needs. Because the child has a gastronomy tube (g-tube), design specs require that the device not apply pressure on the abdominal area, and also be able to support a pump and medication/fluid bags that the child is dependant on at all times --Rsescue21 (talk) 12:08, 30 September 2012 (CDT)

Team members

Jeremiah Bishop, Robbie Brown, Zach Denson, Becky Escue, and Corbin Paul

Introduction

(family meeting notes here)

Design Specifications

The crawler is to help the child develop strength and allow her to mimic crawling motion until able to do so on her own. The crawler must be able to support weight of child, pump and fluid bags. It will be used on hardwood floors and must be able to fit through doorways. Parents' preference is that the suspended harness have 360 degree motion. The anticipated need for the device is up to 1 year, so harness will be adjustable to account for weight gain and decreased dependency. Harness must avoid applying pressure to lower rib cage where g-tube is located. Device must be lightweight with high quality castors so that the child can be as mobile as possible. --Rsescue21 (talk) 12:08, 30 September 2012 (CDT)

Conceptual Design

Design Concept 1

Crawler Concept 1 0.jpg

Design Concept 2

Crawler Concept 2.jpg

Design Concept 3

Crawler Concept 3.jpg Crawler Concept 3 2.jpg


Concept Analsyis

Design 1 Design 2 Design 3
Safety 5 5 5
Freedom of Movement 3 3 5
Ease of Manufacturing 4 5 3
Cost 3 4 3
Portability 1 4 4
Consumer Satisfaction 2 2 5
Total 18 23 25

Design Analysis

Bearing/Shaft Analysis

Crawler analysis.jpg

Leg Analysis

Centerpiece Analysis

CAD Drawings

Crawler Assembly

Crawler assembly.jpg

Exploded View of Connection

Crawler assembly exploded.jpg

Caster

Caster model.jpg

Centerpiece

Crawler centerpiece.jpg

Leg Dimensions

Crawler leg.jpg

Shaft Dimentions

Crawler shaft.jpg

Casters

Caster.jpg

Swivel caster, housing made of Polyamide, with blind hole for furniture fittings. Wheel center made of Polypropylene, Tread: TENTEprene (thermoplastic rubber), grey non-marking, plain bearing.

http://www.tente.us/US/cat220/an3917_furniture_casters.html

Harness Pattern

Harness.jpg

This is the basic structure of the harness that Isabella will wear when using the crawler. The bodice is short enough to avoid pressure on the g-tube. The three-point design will support her upper as well as lower body as she builds strength while learning to crawl. Instead of a single strap suspending Isabella from the crawler, we think extending the three-point design up to the mounting plate will increase ease of mobility.

Visuals

Crawler assembly harness.jpg

Crawler assembly pumps & bag.jpg

Crawler Paint Scheme

Crawler paint.JPG

Bill of Materials

Quantity Item Price
3 T-Handle Quick Release Pins 3/16" Diam. 1 1/2" length $18.64
1 6"x6"x 1 1/2" 6061 Aluminum Block $55.98
3 Cat Casters Donated (Tente Casters)
1 Steel Ball Bearing 2" O.D. 1" I.D. 1/2" Width $10.61
1 1/4"x 12"x12" Aluminum Sheet $20.11 ea
24 ft 1" O.D. .065" Wall Thickness Aluminum Tubing $44.16
Total $186.78

Assembly Instructions

Fabrication Process

Crawler Leg

Harness Plate

Centerpiece

Assembly

Completed design

Insert pictures of the final product

Summary and Conclusions

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