View source for Kitchen set project

== Abstract ==
The need for this project is to design a kitchen play set that engages a child in play, and encourages them to stand and fully extend by stretching upwards and forwards.

==Team Members==
[[File:groupKK.JPG]]

Team Members: (Left to Right)

Corey Johnson, Stephen Foltz, Craig Bowen, Samantha Scheringer

== Problem Statement/overview of the need ==
Lily Mae is a little girl that loves to be in the kitchen with her mom, and is in need of a kitchen playset that is sized for her to keep her out of the kitchen, and to encourage her to stand and extend. Our goal is to design a safe and engaging kitchen set that she will have fun playing with.

== Design Specifications  ==
* 2.5-3 feet tall
* 3.5-4 feet, total length
* Depth unimportant
* Needs to make kitchen sounds, running water, etc.
* Have things a normal kitchen has, oven with sliding racks, microwave, etc.
* Loves cabinets, needs to have cabinets with different types of latches
* Wall plug in for electronic components

== Background research ==
1. Kitchen playsets already exist

[[File:kitchen.png]]




2. Availability 
* There are numerous kitchen playsets available online and in stores


3. Gaps in Existing Products
* Most are not tall enough or deep enough to make children have to stretch to reach things
* Does not have variety of latches/sounds/activities that family is looking for
* Does not plug into wall, instead runs on batteries

== Conceptual Design ==

=== Design Concept 1 ===
<gallery>
File:kitchen1.jpg|Compact Design
File:kitchen2.jpg|Frame
File:kitchen3.jpg|Countertop Layout
</gallery>
Description:
* Simple and compact kitchen set featuring stove, sink, oven, fridge, dishwasher, microwave, and cupboards

=== Design Concept 2 ===
<gallery>
File:kitchen4.PNG|Corner kitchen set design
</gallery>

Description:
* Design allows for playset to be put into a corner to maximize space. Design features ovens, drawers, cabinets, sink, stove, dishwasher, fridge and freezer, and microwave.

=== Design Concept 3 ===
<gallery>
File:lily.jpg| Folding Design
</gallery>

Description:
* Modular, folding frame, featuring a oven, range, microwave, speaker, sink, cabinets, and drawers.

== Evaluate concepts/select candidate  ==
[[File: kmatrix.JPG]]

Decision Process: We chose design number 3. It includes most of the wants, is average on cost, is very safe, nice and compact, and buildable.

== Detailed Design ==


=== Description of selected design  ===
We chose design number three originally, but based on feedback from multiple people, including the family and the physical therapist we came up with a new design that was a hybrid of design two and three. The new design allows the playset to be put in the corner for maximum space, and has a detachable counter that can be pushed back up against the wall or put on top of the playset. With the counter in place it is a u-shape that allows her to support herself from multiple sides and has handrails to pull herself up and balance. It features an oven, microwave, range, sink, cabinets, and hooks to hang things on. It also includes electrical components of lights and sounds to provide additional stimulation.

=== Detailed description of selected design ===
=== Analysis ===
==== Engineering analysis 1 ====
Engineering analysis one evaluates the total weight of the kitchen set
[[File:Analysis1.JPG]]

==== Engineering analysis 2 ====
Engineering analysis two considers the maximum stress allowed in the handrail.
<gallery>
File:analysis22.jpg|Maximum Stress
File:analsysis2.jpg|Shear and moment diagrams
</gallery>


==== Engineering analysis 3 ====
Engineering analysis three is concerning the electrical components of the kitchen playset

<gallery>
File:electrical_system1.0.JPG|design 1
File:electrical_system2.0.JPG|revised design
File:Electronics_System_Diagram.JPG|system diagram
</gallery>

==== CAD Files ====
<gallery>
File:Counter_Extension_Back_Panel.PNG|Counter Extension Back Panel - HDPE
File:Counter_Extension_Front_Panel.PNG|Counter Extension Front Panel - HDPE
File:Counter_Extension_Shelf_Panel.PNG|Counter Extension Shelf - HDPE
File:Counter_Extension_Side_Panel.PNG|Counter Extension Side Panel - HDPE
File:Counter_Extension_Top_Panel.PNG|Counter Extension Top Panel - HDPE
File:Counter_Top_Panel.PNG|Counter Top Panel - HDPE
File:Cupboard_Bottom_Panel.PNG|Cupboard Bottom Panel - HDPE
File:Cupboard_Side_Panel.PNG|Cupboard Side Panel - HDPE
File:Electronics_Shelf_Panel.PNG|Electronics Shelf Panel - HDPE
File:Electronics_Side_Panel.PNG|Electronics Side Panel - HDPE
File:End_Panels.PNG|End Panels - HDPE
File:Left_Back_Panel.PNG|Left Back Panel - HDPE
File:Left_Cupboard_Door_Panel.PNG|Left Cupboard Door Panel - HDPE
File:Left_Front_Panel.PNG|Left Front Panel - HDPE
File:Microwave_Bottom_Panel.PNG|Microwave Bottom Panel - HDPE
File:Microwave_Door_Panel.PNG|Microwave Door Panel - HDPE
File:Microwave_Inside_Side_Panel.PNG|Microwave Inside Side Panel - HDPE
File:Microwave_Outside_Side_Panel.PNG|Microwave Outside Side Panel - HDPE
File:Microwave_Window_Panel.PNG|Microwave Window Panel - Acrylic
File:Middle_Back_Panel.PNG|Middle Back Panel - HDPE
File:Middle_Front_Panel.PNG|Middle Front Panel - HDPE
File:Middle_Front_Trim_Panel.PNG|Middle Front Trim Panel - HDPE
File:Oven_Door_Panel.PNG|Oven Door Panel - HDPE
File:Oven_Shelf.PNG|Oven Shelf - HDPE
File:Oven_Side_Bottom_Panels.PNG|Oven Side Bottom Panels - HDPE
File:Oven_Side_Top_Panels.PNG|Oven Side Top Panels - HDPE
File:Oven_Top-Bottom_Panels.PNG|Oven Top-Bottom Panels - HDPE
File:Oven_Window_Panel.PNG|Oven Window Panel - Acrylic
File:Range_Panel.PNG|Range Panel - Acrylic
File:Right_Cupboard_Door_Panel.PNG|Right Cupboard Door Panel - HDPE
File:Sink_Bottom_Panel.PNG|Sink Bottom Panel - HDPE
File:Sink_Side_Panels_1.PNG|Sink Side Panels 1 - HDPE
File:Sink_Side_Panels_2.PNG|Sink Side Panels 2 - HDPE
File:Top_Panel.PNG|Top Panel - HDPE
File:Counter_Frame.PNG|Counter Frame - Steel
File:Frame.PNG|Frame - Steel
File:Full_Assembly.PNG|Full Assembly
</gallery>

=== Bill of Materials ===

{| class="wikitable"
|-
! Item !! Source !! Part Number !! Quantity !! Price !! Total Price
|-
| 1030 Low Carbon Steel .5"x.5" Square Tube 6' || McMaster-Carr || 6527K71 || 20 || $15.42 || $308.40
|-
| 1030 Low Carbon Steel .5"x.5" Square Tube 3' || McMaster-Carr || 6527K71 || 1 || $9.25 || $9.25
|-
| HDPE 24"x36"|| McMaster-Carr || 8619K446 || 1 || $19.29 || $19.29
|-
| HDPE 48"x48" || McMaster-Carr || 8619K447 || 6 || $38.40 || $230.40
|-
| High Impact Resistant Acrylic 24"x24" || McMaster-Carr || 4615T94 || 1 || $23.61 || $23.61
|-
| Cabinet Hinge || Lowe's || 228961 || 8 || $2.98 || $23.84
|-
| Oven Latch || Lowe's || 311970 || 1 || $4.68 || $4.68
|-
| Cabinet Handle || Lowe's || 302419 || 2 || $4.48 || $8.96
|-
| Microwave Latch || Lowe's || 352888 || 1 || $2.48 || $2.48
|-
| PVC Pipe 1.5"|| Lowe's || 256098 || 1 || $3.85 || $3.85
|-
| PVC Elbow 1.5"|| Lowe's || 368083 || 2 || $4.37 || $8.74
|-
| PVC Pipe 1" || Lowe's || 351124 || 1 || $1.88 || $1.88
|-
| PVC Elbow 1" || Lowe's || 22703 || 2 || $0.95 || $1.90
|-
| Spray Paint || Lowe's || 1026750 || 8 || $3.98 || $31.84
|-
| Pop Rivets || Lowe's || 45307 || 5 || $5.58 || $27.09
|-
| Elevator Bolt || Lowe's || 135482 || 10 || $1.33 || $13.33
|-
| Plastic Grippers || Lowe's || 310995 || 3 || $5.58 || $16.74
|-
| Lazy Susan|| Amazon || B06WW2DD2Z || 1 || $13.99 || $13.99
|-
| Hooks || Lowe's || 785034 || 1 || $1.78 || $1.78
|-
| 100/240AC - 12VDC Converter || Amazon || 1DY-12V5A-US || 1 || $15.84 || $15.84
|-
| Breadboard 22AWG || Digi-Key || 438-1109-ND || 1 || $5.99 || $5.99
|-
| Arduino UNO rev 3 || Arduino || A000066 || 1 || $22.00 || $22.00
|-
| Wave Shield || Adafruit || 94 || 1 || $22.00 || $22.00
|-
| SD Card || Amazon || SDSDUNC-016G-GN6IN || 1 || $6.40 || $6.40
|-
| Speaker || Digi-Key || 668-1128-ND || 2 || $5.84 || $11.68
|-
| 22 AWG Solid Copper Wire || Amazon || 22-2SD || 1 || $9.95 || $9.95
|-
| 12V LED Strip Lights || Amazon || B01HRMPBQQ || 1 || $1.78 || $1.78
|-

|}

=== Assembly Instructions ===

=== Fabrication Process ===
Insert pictures of fabrication process


<gallery>
File:After.jpg|After
File:Pcb_before.jpg|Before
File:Wave_shield_on.jpg|Online
File:Pcb_and_arduino.jpg|Wave Shield and Arduino



</gallery>

=== Testing and implementation===
Describe testing, delivery, how used/received by the family

=== Photos of Completed design ===

Insert pictures of the final product
<gallery>
File:Resized952019050295235356.jpg|Wave Shield and Arduino


</gallery>

== Instructions for safe use ==
Provide a clear summary of safe use for the family.
Do not use the device unless supervised by an adult that has been fully understood the safe use of this product.

== Project Summary, Reflection ==